Metal industry (001-050)

Back
Article Name
AN-U-021 Traces of nitrate in concentrated phosphoric acid with UV detection  
View picture: Traces of nitrate in concentrated phosphoric acid with UV detection
Determination of nitrate in concentrated phosphoric acid using anion chromatography with UV detection.
AN-S-024 Fluoride, chloride and nitrate in an acidic nickel/zinc bath  
View picture: Fluoride, chloride and nitrate in an acidic nickel/zinc bath
Determination of fluoride, chloride and nitrate in a solution of NiSO4, ZnSO4 in sulfuric acid using anion chromatography with conductivity detection after chemical suppression.
AN-N-028 Traces of bromide in hydrochloric acid (32%) using amperometric detection  
View picture: Traces of bromide in hydrochloric acid (32%) using amperometric detection
Determination of traces of bromide in HCl (32%) using anion chromatography with amperometric detection at the silver electrode.
AN-N-022 Traces of iodide in hydrochloric acid (25%) using amperometric detection  
View picture: Traces of iodide in hydrochloric acid (25%) using amperometric detection
Determination of traces of iodide in HCl (25%) using anion chromatography with amperometric detection at a silver electrode.
AN-N-003 Five anions in solder paste  
View picture: Five anions in solder paste

Determination of anions in solder paste after alcoholic extraction using anion chromatography with direct conductivity detection.

AN-H-084 Determination of sulfuric, phosphoric and nitric acid mixtures  
View picture: Determination of sulfuric, phosphoric and nitric acid mixtures
Determination of mixtures of sulfuric, phosphoric, and nitric acids. The procedure is suitable for automated analysis using an 814 Sample Processor.
AN-H-080 Determination of total sodium in sodium aluminate liquors by aluminum titration  
View picture: Determination of total sodium in sodium aluminate liquors by aluminum titration
Determination of the total sodium content of sodium aluminate liquors, such as Bayer Process liquor. This method is suitable for the analysis of all sodium aluminate solutions down to at least 1 g/L as Na2CO3. The determination may be automated by adding an 814 USB sample processor to an 859 Titrotherm
AN-H-075 Standardization of tetrasodium EDTA solutions  
View picture: Standardization of tetrasodium EDTA solutions
Standardization of ~1mol/L tetrasodium EDTA solutions for thermometric complexometric analysis.
AN-H-074 Determination of calcium and magnesium in sea water  
View picture: Determination of calcium and magnesium in sea water
Determination of calcium and magnesium in sea water. The method is suitable for determining the effect of caustic soda and alumina refinery aluminate solutions on the calcium and magnesium content of sea water.
AN-H-070 Determination of ferric and cupric Ions in copper refining solutions  
View picture: Determination of ferric and cupric Ions in copper refining solutions
Determination of Fe3+ and Cu2+ in copper refining solutions by thermometric titration. It was found that the conventional approach of masking Fe3+ to permit the iodometric determination of Cu2+ is not possible in some copper refining solutions.
AN-H-069 Determination of ferric ion by titration with fluoride  
View picture: Determination of ferric ion by titration with fluoride
Determination of Fe3+ by thermometric titration. Al 3+ must be absent. Useful for determination of Fe3+ in the presence of Cu2+ and Fe2+ in copper refining solutions.
AN-H-068 Determination of ferric ion by iodometric titration  
View picture: Determination of ferric ion by iodometric titration
Determination of Fe3+ by iodometric titration. Useful if Fe3+ is accompanied by Al3+, Mg2+, Ca2+ and Fe2+.
AN-H-067 Determination of chloride in Bayer process liquor  
View picture: Determination of chloride in Bayer process liquor
Determination of chloride in Bayer process liquor.
AN-H-057 Standardization of sodium fluoride for aluminum titrations  
View picture: Standardization of sodium fluoride for aluminum titrations
Standardization of sodium fluoride titrant for determination of aluminum.
AN-H-053 Determination of aluminum by fluoride titration  
View picture: Determination of aluminum by fluoride titration
Determination of aluminum in acidic, basic and neutral solutions; including aluminum chloride, aluminum chlorohydrate (also in anti-perspirant formulations), alum, etching solutions and aluminate solutions.
AN-H-047 Determination of nickel by EDTA back-titration  
View picture: Determination of nickel by EDTA back-titration
Determination of nickel in refinery and plating solutions. When other metals capable of being complexed by EDTA
are present, these will interfere and enhance the result for nickel.
AN-H-046 Standardization of copper back-titrant by EDTA  
View picture: Standardization of copper back-titrant by EDTA
Standardization of copper back-titrant using standard tetrasodium EDTA titrant in the determination of metals.
AN-H-045 Standardization of EDTA titrant by magnesium  
View picture: Standardization of EDTA titrant by magnesium
Standardization of tetrasodium EDTA titrant for use in the determination of magnesium.
AN-H-044 Standardization of EDTA titrant by copper  
View picture: Standardization of EDTA titrant by copper
Standardization of tetrasodium EDTA titrant for use in the determination of metals.
AN-H-043 Determination of copper by iodometric titration  
View picture: Determination of copper by iodometric titration
Determination of copper, principally in copper mining and refining solutions. The method may also be used for
determination of purity of copper metal. Optimal results are obtained when aliquots containing copper in the range
approximately 3 – 6 mmol Cu are titrated.
AN-H-027 Determination of organic soda in Bayer aluminate liquors  
View picture: Determination of organic soda in Bayer aluminate liquors
Determination of total basicity of extractable organic compounds of acidic character in Bayer process refinery liquors.
AN-H-026 Determination of caustic, carbonate and alumina in Bayer Process liquors  
View picture: Determination of caustic, carbonate and alumina in Bayer Process liquors

Determination of caustic, carbonate and alumina in Bayer Process liquors using a method based on procedures developed by Watts-Utley1 and VanDalen-Ward2.


1 H. L. Watts and D. W. Utley, Anal. Chem. 28, 1731 (1956)
2 E. VanDalen and L. G. Ward, Anal. Chem. 45, 2248 (1973)

AN-H-023 Determination of nickel by dimethylglyoxime titration  
View picture: Determination of nickel by dimethylglyoxime titration
Determination of nickel in the absence of cobalt and other interferences.
AN-H-021 Determination of free acid in copper refining solutions  
View picture: Determination of free acid in copper refining solutions
Determination of free acid in copper refining solutions.
AN-H-014 Determination of free acid content of solutions containing Fe(III)  
View picture: Determination of free acid content of solutions containing Fe(III)
Determination of free acid in solutions containing metal ions, particularly Fe(III).
AN-H-005 Determination of cuprous ions in the presence of ferrous ions  
View picture: Determination of cuprous ions in the presence of ferrous ions

Determination of cuprous ions in the presence of ferrous ions in electrochemical copper leaching solutions.

AN-C-061 Zinc and manganese in the presence of standard cations in an extract of a zinc compound  
View picture: Zinc and manganese in the presence of standard cations in an extract of a zinc compound
Determination of zinc, sodium, ammonium and manganese in the presence of magnesium and calcium in an extract of a zinc compound using cation chromatography with direct conductivity detection.
AB-300 Determination of cyanide in process water of the steel industry  
View picture: Determination of cyanide in process water of the steel industry
The production of steel involves many different materials and procedures. In order to achieve a smooth, reliable production process and obtain a good product quality, the materials and procedures have to be controlled very thoroughly. One important component in the steel production is process water that is used for cooling the blast
furnace and for washing and cleaning the top gases (blast-furnace gases). After top gas purification the scrubbing water contains dissolved cyanide and the water can only be returned to the public sewage system if the cyanide concentration is below the legal limits.
The ProcessLab setup described here offers a measurement and monitoring solution and provides various options for reacting to any situation. With the aid of the input/output controller, the measured analytical values are easily transferred to the process control center in the form of 4…20 mA analog signals. On the basis of these values, all further process steps are initiated and controlled automatically in the process control center.
AB-295 Determination of Fe2+, Fe3+,  total and free acid in an etching bath (steel industry)  
View picture: Determination of Fe<SUP>2+</SUP>, Fe<SUP>3+</SUP>,  total and free acid in an etching bath (steel industry)

Acid etching baths are used for oxide removal and cleaning of the surface of different types of steel. To keep the bath in an optimum condition the Fe2+/Fe3+ and free acid/total acid ratios must be maintained within certain limits. Auxiliary substances like hydrogen peroxide are added to influence the Fe2+/Fe3+ ratio, which is responsible for a constant activity of the bath.

The quality of the end products depends directly on the correct composition of the etching bath. Keeping these parameters in an optimum range results in a permanently higher quality and at the same time lowers costs due to lower reagent consumptions.

This bulletin describes the monitoring of an etching bath in the steel industry. ProcessLab offers a solution that automatically evaluates the desired bath parameters (free acid, total acid, Fe2+ and Fe3+). Due to the flexibility offered by ProcessLab the determination of hydrogen peroxide can be integrated very easily.

AB-293 Analysis of Bayer Aluminate Liquors with 859 Titrotherm  
View picture: Analysis of Bayer Aluminate Liquors with 859 Titrotherm

The purpose of this manual is to assist the analyst engaged in the determination of sodium aluminate liquor to quickly set up the 859 Titrotherm titration system to perform this task. While every effort has been made to make this easy, it is not
possible to provide for every situation. The analyst must be prepared to make modifications to the procedures where appropriate.

The two complexant method described in this manual is based on the procedure originally developed by Watts and Utley1, and modified for use in thermometric titrimetry by VanDalen and Ward2. It is arguably the fastest and most reliable determination for the analysis of Bayer Process liquor. This manual is dedicated to an explanation of the application of the Van Dalen-Ward method to the 859 Titrotherm titration system. However, the method as presented has a considerable number of refinements and improvements over VanDalen and Ward’s original work; not the least
in the ability to measure the carbonate content of the liquor. This method has been designated as the “Bayer Classic” method, in reference to the origins of the analytical chemistry involved.

This manual is a component of a package of files which assists the analyst in rapidly setting up Titrotherm to perform analyses on Bayer liquors.

The other components of this package comprise:

  • Pre-optimized titration files which can be converted to titration methods.
  • An Excel worksheet template which is linked to the titration methods, and automatically calculates results for caustic,  alumina and carbonate in both American and European alumina refining conventions.

References

(1) H.L. Watts and D.W. Utley, Anal. Chem. 28,1731 (1956).

(2) E. VanDalen and L.G. Ward, Anal. Chem. 45, 2248 (1973).

AB-183 Fully automatic analysis of Bayer liquors  
View picture: Fully automatic analysis of Bayer liquors

Determination of free alkali and total alkali as well as aluminum in a sample.

By the addition of sodium gluconate the OH- ions of the aluminate complex are released and determined by titration with HCl. After the titration the aluminum hydroxide is recomplexed with potassium fluoride; the released OH- ions can either be titrated with acid or the excess acid can be titrated with alkali.

AB-176 Simultaneous determination of lead and tin by anodic stripping voltammetry  
View picture: Simultaneous determination of lead and tin by anodic stripping voltammetry

In most electrolytes the peak potentials of lead and tin are so close together that a voltammetric determination is impossible. Difficulties occur especially if one of the metals is present in excess. Method 1 describes the determination of Pb and Sn. Differential pulse anodic stripping voltammetry (DPASV) is used under addition of cetyltrimethylammonium bromide. This method is used when:
- one is mainly interested in Pb
- Pb is in excess
- the Sn:Pb ratio is not higher than 200:1
According to method 1, Sn and Pb can be determined simultaneously if the difference in the concentrations is not too high and Cd is absent.

Method 2 is applied when traces of Sn and Pb are found or interfering TI and/or Cd ions are present. This method also uses DPASV in an oxalate buffer with methylene blue addition.

Method 3 in this Bulletin describes the determination of Sn(II) in presence of Sn(IV) by DPASV. Using an electrolyte containing fluoride, Sn(IV) gives no signal, so that a speciation is possible.

AB-132 Polarographic determination of molybdenum in strongly ferruginous materials  
View picture: Polarographic determination of molybdenum in strongly ferruginous materials
A method is described in this Bulletin that allows molybdenum to be determined in steel and other materials containing a high iron concentration. Mo(VI) is determined at the dropping mercury electrode by catalytic polarography. The determination limit is approx. 10 μg/L Mo(VI).
AB-101 Complexometric titrations with the Cu ISE  
View picture: Complexometric titrations with the Cu ISE
This Bulletin describes the complexometric potentiometric titration of metal ions. An ion-selective copper electrode is used to indicate the endpoint of the titration. Since this electrode does not respond directly to complexing agents, the corresponding Cu complex is added to the solution. With the described electrode it is possible to determine water hardness and to analyze metal concentrations in electroplating baths, metal salts, minerals and ores. The following metal ions have been determined: Al3+, Ba2+, Bi3+, Ca2+, Co2+, Fe3+, Mg2+, Ni2+, Pb2+, Sr2+ and Zn2+.
AB-093 Potentiometric analysis of cadmium plating baths  
View picture: Potentiometric analysis of cadmium plating baths
This Bulletin describes titrimetric methods for the determination of cadmium, free sodium hydroxide, sodium carbonate and total cyanide. The free cyanide can be calculated from the total cyanide and the Cd content.
AB-092 Potentiometric analysis of lead plating baths  
View picture: Potentiometric analysis of lead plating baths
This Bulletin describes the potentiometric determination of lead, tin(II) and free fluoroboric acid.
AB-091 Potentiometric analysis of brass and bronze plating baths  
View picture: Potentiometric analysis of brass and bronze plating baths

Methods are described for the potentiometric analysis of the following bath components:

Brass plating bath: copper, zinc, free cyanide, ammonium, carbonate and sulfite
Bronze plating bath: copper, tin and free cyanide

AB-090 Potentiometric analysis of tin plating baths  
View picture: Potentiometric analysis of tin plating baths
Potentiometric titration methods for the analysis of acid and alkaline tin plating baths are presented. The following methods are described: tin(lI) / tin(IV) / total tin, free fluoroboric acid or free sulfuric acid, chloride in acidic tin baths, free hydroxide and carbonate in alkaline tin baths.
AB-061 Potentiometric determination of silver  
View picture: Potentiometric determination of silver
This Bulletin describes a potentiometric method for the determination of silver in fine silver, silver alloys and silver plating baths. After digestion of the sample with nitric acid, titration is performed with potassium bromide solution using the Ag Titrode with AgBr coating.
AB-049 Colorimetric determination of copper  
View picture: Colorimetric determination of copper

Application Bulletin no. 43 describes the polarographic determination of copper. For copper concentrations of 10 mg/L and below, however, colorimetric methods are also used, particularly in water analysis.

The method using sodium diethyldithiocarbamate can be employed down to a minimum limit of 0.01 mg/L Cu, but suffers from the drawback that the determination can also be affected by other metal ions.

The method using neocuproine has a minimum concentration limit of 0.1 mg/L Cu, but has the advantage of being unaffected by ions of other metals.

AB-046 Potentiometric determination of cyanide  
View picture: Potentiometric determination of cyanide

The determination of cyanide is very important not only in electroplating baths and when decontaminating wastewater but, due to its high toxicity, also in water samples in general. Concentrations of 0.05 mg/L CN- can already be lethal for fish.

This Bulletin describes the determination of cyanide in samples of different concentrations by means of potentiometric titration.

Chemical reactions: 2 CN- + Ag+ → [Ag(CN)2]- [Ag(CN)2]- + Ag+ → 2 AgCN

AB-037 Determination of chromium in iron and steel  
View picture: Determination of chromium in iron and steel
Two methods are described for the determination of chromium: a biamperometric titration and a polarographic analysis.
AB-036 Polarographic analysis - half-wave potentials of inorganic substances  
View picture: Polarographic analysis - half-wave potentials of inorganic substances
In the following tables the half-wave potentials or peak potentials of 90 metal ions are listed. The half-wave potentials (listed in volts) are measured at the dropping mercury electrode (DME) at 25 °C unless indicated otherwise.
AB-030 Photometric determination of chromium(VI)  
View picture: Photometric determination of chromium(VI)

With chromates and dichromates, diphenylcarbazide gives a red-violet coloration which can be measured with the 662 Photometer. The reaction is extremely sensitive, enabling concentrations of ρ(Cr) < 0.1 mg/L to be measured without difficulty.

In electroplating effluents, chromium occurs as the Cr(VI) ion. It must first be reduced to Cr(III) and then precipitated as the hydroxide. With incomplete reduction, hexavalent chromium remains in solution in the effluent water. For this reason, periodic checks for chromium in the effluent are necessary.

AB-024 Potentiometric determination of aluminum  
View picture: Potentiometric determination of aluminum

Aluminum compounds dissolved in water are treated with an organic complexing agent (gluconate or tartrate) and the pH is adjusted with NaOH to 11.5...12. The free alkali is now titrated and the solution is treated with potassium fluoride. After the reaction has been completed the released alkali, which is proportional to the aluminum content, is back-titrated with HCl.

Al(OH)3 + KF → K3AlF6 + 3 OH-

AB-21 Bibliography concerning the polarographic determination of lead in different materials  
View picture: Bibliography concerning the polarographic determination of lead in different materials
Bibliography concerning the polarographic determination of lead in different materials
AB-016 Routine determination of copper in brass, bronze, German silver and in electroplating baths  
View picture: Routine determination of copper in brass, bronze, German silver and in electroplating baths
A routine method for the determination of copper is described. After dissolving the sample and adding a KI/KCNS solution, the released iodine is back-titrated with thiosulfate. The endpoint indication is potentiometric.
AB-014 Determination of nickel by potentiometric titration  
View picture: Determination of nickel by potentiometric titration

A potentiometric method for the determination of nickel in gold and silver electroplating baths is described. The titration is carried out with KCN. Gold and silver are removed before titration by a reduction process. It is also possible to determine nickel in steel alloys, etc. (see the literature reference).

Ni2+ + 4 KCN + 2NH4+ -> (NH4)2[Ni(CN)4] + 4 K+

AB-011 Determination of zinc by bi-amperometric titration with potassium hexacyanoferrate(II)  
View picture: Determination of zinc by bi-amperometric titration with potassium hexacyanoferrate(II)

Zinc, such as that occurring as a constituent of light alloys, can be determined by precipitation titration with potentiometric endpoint indication. The determination of zinc in the presence of cadmium is also possible.

2 K4[Fe(CN)6] + 3 ZnCl2 → K2Zn3[Fe(CN)6]2 + 6 KCl.

AB-004 Biamperometric titration method for the determination of antimony in lead  
View picture: Biamperometric titration method for the determination of antimony in lead
An automatic titration method is described using biamperometric endpoint indication for the determination of antimony in antimony-alloyed cable lead (approx. 1% Sb). A 0.01 mol/L KBrO3 solution is used as the titrant.